Tub handling systems

Automated, modular systems for tub handling, raw material infeed, transportation, stacking and washing. Improve production flow, reduce manual handling and support efficient, hygienic seafood processing.
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Tub handling systems

Automated, modular systems for tub handling, raw material infeed, transportation, stacking and washing. Improve production flow, reduce manual handling and support efficient, hygienic seafood processing.

Overview

KAPP's Automatic Tub Systems provide flexible, modular solutions for handling, transporting and washing tubs in seafood processing facilities.

The systems automate the movement of raw materials from receiving areas into processing lines, maintaining a controlled and consistent infeed rate. This helps processors make better use of production capacity while ensuring gentle handling of raw materials and tubs.

The modular design allows individual machines to operate independently or as part of a fully integrated system. Available functions include tub de-stacking, tipping and dispensing, flow control, transportation, stacking and automated washing.

By reducing manual handling and forklift movements, KAPP's tub handling solutions improve material flow, optimize floor space and support more efficient daily operations.

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Why Choose this Product

KAPP's Automatic Tub Systems are designed to reduce bottlenecks, improve production flow and minimize labor-intensive material handling. Automated de-stacking and controlled raw material infeed provide a steady supply to processing lines, while gentle tub handling helps reduce wear and extend tub service life. Integrated washing solutions support efficient tub cleaning and reuse, with options for water recycling and automated washing processes. The modular configuration allows each system to be adapted to the facility's layout, processing requirements and tub sizes, providing a flexible solution for both new installations and existing processing plants.

Industries Served

Aquaculture KAPP
Aquaculture Processing
Crab
Groundfish
Lobster
Pelagic fish
Salmon
Scallop
Shrimp
Surimi 
Whitefish 

Key Advantages

  • Consistent Production Flow – Automated infeed and flow control maintain a steady supply of raw materials to processing lines.
  • Reduced Manual Handling – Automated tub movement, de-stacking, dispensing and stacking reduce repetitive handling tasks.
  • Gentle Tub Handling – Controlled handling reduces unnecessary wear on tubs and helps protect raw material quality.
  • Reduced Forklift Traffic – Automated transportation and buffering reduce the need for forklifts in processing areas.
  • Space-Efficient Design – Modular configurations help optimize available floor space.
  • Automated Tub Washing – Available washing systems support hygienic cleaning and tub reuse.
  • Flexible Integration – Individual modules can be combined into a complete tub handling and washing system.

The challenge it solves

Manual tub handling can create bottlenecks, increase labor requirements and disrupt the flow of raw materials into processing lines.

Inconsistent infeed can prevent processing equipment from operating at its intended capacity, while frequent forklift movements and manual handling increase operating costs, equipment wear and demands on available floor space.

KAPP's Automatic Tub Systems address these challenges by automating tub movement, raw material dispensing, transportation and washing.

The result is more consistent production flow, improved utilization of processing equipment, reduced manual handling and more efficient use of facility space.

Unique features

  • Modular System Design – Individual modules can operate independently or as part of a fully integrated system.
  • Automatic Tub De-Stacking – Separates stacked tubs and delivers individual tubs for further handling.
  • Controlled Raw Material Dispensing – Gradual tipping and flow control provide consistent infeed to processing lines.
  • Automated Tub Stacking – Stacks empty tubs following dispensing or washing.
  • Flexible Tub Transportation – A selection of conveyors, rotating systems and lifting modules supports different facility layouts.
  • Integrated Tub Washing – Options include rinsing, foam application, automated washing and disinfection.
  • Hygienic Construction – Stainless-steel construction and equipment designs intended to support cleaning and maintenance.
  • Configurable Tub Compatibility – Systems can be adapted to common industrial tub sizes, depending on the selected modules.

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Technical specifications

System Category Available Modules
Tub Handling & Infeed Full Tub De-Stacker, Tub Tipping Dispenser, Infeed Flow Control, Tub Grabber, Tub Stacker
Tub Turning Tub Turning Machines – Types I, U and V
Washing & Hygiene Tub Flushing Machine, Foaming Tunnel, Tub Washing Machine, Disinfection Tunnel
Tub Transportation Buffer Conveyor, Single and Double Trolley Conveyors, Tub Rotator, Conveyor Crossroad, Bottom-Up Conveyor
Lifting Tub Pole Lift
Weighing Weighing Load Cells
Safety Collision Guards, Safety Fences
System Configuration Modular and customizable according to facility layout, tub dimensions and processing requirements.
Tub Compatibility Designed for common industrial plastic tubs. Stackable tubs of consistent dimensions are recommended for efficient operation.
Construction Stainless steel, including AISI 304. Materials and specifications vary by module.
Performance Throughput, dimensions and power requirements depend on the selected modules and system configuration.

Final system configuration and technical specifications are determined according to customer requirements.

Customer cases or testimonials

Discover how our solutions have helped clients around the world improve efficiency, quality, and results across their processing operations.
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Contact us

KAPP Headquarters Iceland
Turnahvarf 8, 203 Kópavogur
+354 587 1300 · kapp@kapp.com

KAPP Skaginn
Bakkatún 26, 300 Akranes
+354 430 2000 · kapp@kapp.com

KAPP USA
Pier 90 Bldg. 86, 2001 W Garfield St, Seattle, WA 98119, Seattle
+1 (206) 283-9655 · kapp@kapp.com

KAPP Norway
Stålhaugen 9, 6065 Ulsteinvik
+47 994 097 33 · kapp@kapp.com

24/7 Emergency Support
OptimICE®: +354 664 1310

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